Hydraulic hoses are the lifeblood of hydraulic systems, and their maintenance is crucial to keeping your equipment working correctly. Regular inspections can help you spot issues before they become severe and need costly repairs.
A good preventative maintenance schedule will ensure that you keep your hoses in top working condition and avoid unexpected failures that can damage the system, cause downtime, and put staff at risk of injuries.
Check the Fittings
A faulty hydraulic hose and fittings are a leading cause of safety issues and equipment failures. They cost companies worldwide tons of revenue annually, resulting in production shortfalls, environmental cleanup costs, and missed deadlines.
These problems can be prevented by checking the fittings regularly. They must be made from a material compatible with the fluids and pressures involved and able to handle the hydraulic system’s pressure surges.
A faulty hose can break under high pressure, whipping around and injuring everyone and everything in its path. It can also leak fluids, creating slip-and-fall accidents that can be dangerous for workers.
If the hose is inspected regularly, you can avoid costly repairs and replacements in the future. It can also reduce your risk of injuries and extend the life of the hoses and fittings.
Clean the Hose
There are several reasons why your hydraulic hoses may need cleaning. Dirt and metal particles can collect in the hose during assembly, causing contamination that can eat away at the inner tube and cause breakdown or erosion.
Another contaminant is rubber dust that can gather on the hose anytime it’s cut into smaller sections, including during assembly. This dust can contaminate your hydraulic oil if it’s not removed.
Fortunately, there are several ways to prevent this from happening. One of the more effective is using a compressed air dryer to clean your hoses and tubes. It’s a cost-effective and efficient way to keep your hydraulic systems clean. This will reduce downtime and save you money on hydraulic hose replacements. It’s well worth the investment to help your business stay on track.
Inspect the Connections
Inspecting the connections regularly is one of the essential aspects of hydraulic hose maintenance. This inspection will help you identify and catch potential problems before they get out of hand.
In addition, it will also help you identify any leaks that may occur in the hose or hose assemblies. Leaks can cause various system issues, and fixing them as soon as possible is essential.
Hydraulic hoses are critical to any equipment and should be checked regularly. This is because they can easily break if they need to be adequately maintained.
The life expectancy of hydraulic hoses depends on various factors, including their usage, temperature, and fluid type. As a rule of thumb, inspect hoses every three months for stationary equipment and after 400 to 600 hours of use for mobile equipment.
Replace the Hose
Hydraulic hoses wear out and need to be replaced regularly. This is important to keep heavy equipment operating effectively and safely.
It was replacing a hydraulic hose before it breaks or leaks save you time and money, as well as the potential for injury. It also extends the life of your hydraulic equipment by avoiding a costly replacement.
Some hoses can start to swell or erode from the inside out, which reduces their ability to hold fluid and eventually causes them to crack or break. This is a severe indicator of impending failure and requires immediate attention.
Inspecting a hydraulic hose for signs of damage is another important step in regular hose maintenance. A hose that’s been scratched or marked up may indicate that it has started to wear down. This can cause leaks and other problems that must be repaired before they become catastrophic.